Bionix Multistation Wear Simulators
Aiding researchers in developing better joint implant designs through long term wear testing, component optimization and material properties characterization. These systems also provide a realistic and practical compromise between general-wear screening devices (such as pin-on-disk systems) and the intensive research accomplished through full-scale simulation and modeling.
Applications
Long Term Wear
Fatigue Testing
Compression
Impingement
Simulation of Daily Living Activities
Test Specimens
Biomaterials and Medical Devices
Medical Device Components
Key Product Features
Repeatable Results
Accurate replication of forces and motions
Accelerated Testing
Multistation configuration speeds testing time
Accurate
Includes devices to control fluid concentration and temperature
Durable / Reliable
Durable specimen containment modules
Model Comparison
Spine Wear Simulator
Six Station
One Load Soak
Single-station Spinewear System Also Available
Hip Wear Simulator
Eight Station
Two Load Soak
Six Degree of Freedom
Single-station Hip Wear System Also Available
Knee Wear Simulator
Six Station
Two Load Soak
Single-station Knee Wear System Also Available
Featured Case Studies
Exponent, Inc. - testing medical implants and cadaveric specimens
SpineServ - testing orthopedic devices for the spine
Technical Overview
Spine Wear Specifications
Bionix® Spine Wear Simulator
Footprint
160 cm x 66 cm x 158 cm
(width x depth x height)
Number of active stations
6
Number of load soak specimens
2 (optional)
Source of force/motion
Hydraulic fluid
Axial load*
Maximum force
4 kN
Displacement
+ 12.7 mm / -3.2 mm
Flexion-extension*
Maximum torque
15 N-m
Displacement
+/- 10°
Lateral bending*
Maximum torque
15 N-m
Displacement
+/- 10°
Axial rotation*
Maximum torque
10 N-m
Displacement
+/- 7.5°
Anterior-posterior translation
Restraining force
Zero to fully locked
Displacement
+/- 4.5 mm
Lateral translation
Restraining force
Zero to fully locked
Displacement
+/- 4.5 mm
*Per station (per specimen) ratings
Hip Wear Specifications
Bionix® Hip Wear Simulator
LENGTH
LENGTH
HEIGHT
HEIGHT
(NO ENCLOSURE)
(WITH ENCLOSURE)
DEPTH
(COVER CLOSED)
(COVER OPEN)
WEIGHT
1854 mm
2159 mm
877 mm
1700 mm
2157 mm
1821 kg
(73 in)
(85 in)
(35 in)
(67 in)
(85 in)
(4015 lb)
Knee Wear Specifications
Bionix® Knee Wear Simulator
BIONIX KNEE WEAR SIMULATOR
6 Station
Optional - ISO 14243 Knee
Optional - High
Base Power Module
Wear Fixturing Module
Displacement Knee Wear
Load Frame
Load Frame
Fixture Range
Fixture Range
Fixture Range
Fixture Range
Range of Motion
Range of Forces
of Motion
of Forces
of Motion
of Forces
(per specimen)
(per specimen)
(per specimen)
Flexion/Extension (My)
180 deg
74 N·m
67 deg
74 N·m
180 deg
74 N·m
-20 deg
-74 N·m
-5 deg
-74 N·m
-20 deg
-74 N·m
Varus (+) / Valgus (–) (Mx)
(see fixturing)
5 deg
~0 N·m*
5 deg
-5 deg
~0 N·m*
-5 deg
**
Tibial Rotation (Mz)
12.3 deg
74 N·m
7.0 deg
74 N·m
12 deg
74 N·m
-12.3 deg
-74 N·m
-5.9 deg
-74 N·m
-12 deg
-74 N·m
Axial Force (Fz)
50 mm
10,000 N
50 mm
5000 N
50 mm
10,000 N
-50 mm
0 N
-50 mm
0 N
-50 mm
0 N
Anterior/Posterior (Fx)
25.4 mm
1667 N
7.5 mm
1667 N
25 mm
1667 N
-25.4 mm
-1667 N
-7.5 mm
-1667 N
-25 mm
-1667 N
Medial/Lateral (Fy)
(see fixturing)
7.5 mm
~0 N*
3.7 mm
Translation
-7.5 mm
~0 N*
3.7 mm
**
BLUE text indicates controlled DOF
* Free-floating axis
** Adjustable position, locked during operation
Simulator Dimensions
HEIGHT
HEIGHT
LENGTH
DEPTH
(COVER CLOSED)
(COVER OPEN)
WEIGHT
1320 mm
1145 mm
1725 mm
2235 mm
1590 kg
(52 in)
(45 in)
(68 in)
(88 in)
(3506 lb)
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